Mechatronics

From product to manageable, scalable series production

Successfully bringing a new mechatronic module to series production requires more than just assembly capacity. It requires control over product information, manufacturability, transfer, components, testing, and scaling. It is precisely in this synergy that Roosen makes the difference.

Roosen orchestrates the entire route from product introduction to stable series production. We bring product and process knowledge together, organize the supply chain, and build every module according to the same agreements. This creates a reproducible production approach from the start that can grow with your demand, without surprises in quality, capacity, or delivery.

With in-house expertise in mechatronic assembly, machining, sheet metal work, welding, cleanroom activities, and production in the Netherlands and India, Roosen has an exceptionally broad foundation. You work with a single production partner who takes responsibility for the whole.

When it's right

Series production starts with a manageable foundation

  • A new product, well prepared

    Through a structured New Product Introduction, we translate your product into a reproducible production process. Product information, manufacturability, assembly, and testing are aligned before the start of series production.

  • Assembly and testing in one process

    Your end product or sub-assembly is assembled and functionally tested within a single production approach. This ensures that quality and functionality are demonstrably guaranteed before the product is delivered.

  • The chain under control

    Roosen organizes the procurement, availability, and quality of components. As a result, material flow, assembly, and delivery align seamlessly.

  • The right production location

    For each component and process step, we determine where it is best suited. Roosen Mechatronica in Eersel and Roosen India together form one production organization with a single point of responsibility toward the customer.

Where is your product now?

The right starting point for every production phase

Roosen helps
Through a structured New Product Introduction, we work with your engineers to define how the product is built, adjusted, and tested. With a prototype or pre-series, we verify whether those agreements are reproducible in practice and refine work instructions and test criteria before the series is released.

What this delivers for you
A product that is no longer dependent on individual knowledge, with a production process that is set up to be reproducible from the very first series module.

Roosen helps
We map out which process steps, components, and suppliers are decisive for the next volume step. Based on this, we set up capacity, material availability, and work instructions for the expected volumes and determine for each process step whether expansion in Eersel or at Roosen India adds the most value.

What this delivers for you
Production that can grow step-by-step with demand, while quality and lead times remain manageable.

Roosen helps
We coordinate the timing of the transfer with your delivery schedule and stock, ensuring continuity of supply while production is being set up at Roosen. Critical characteristics and test criteria are recorded in work instructions. With a pre-series, we then test whether the transferred process delivers the agreed quality before the series is released.

What this delivers for you
A transfer where product knowledge is preserved and production at Roosen starts in a reproducible manner.

Roosen helps
We analyze the current chain per component and process step: where costs arise, which steps are repetitive and plannable, and where in-house manufacturing expertise within the group can strengthen procurement. Based on this, we propose a production distribution in which knowledge-intensive steps remain close to Eersel and plannable production can be housed at Roosen India.

What this delivers for you
A cost price improvement resulting from the design of the supply chain, while the agreed quality and security of supply remain leading.

Roosen helps
We analyze the current chain per component and process step: where costs arise, which steps are repetitive and plannable, and where in-house manufacturing expertise within the group can strengthen procurement. Based on this, we propose a production distribution in which knowledge-intensive steps remain close to Eersel and plannable production can be housed at Roosen India.

What this delivers for you
A cost price improvement resulting from the design of the supply chain, while the agreed quality and security of supply remain leading.

Roosen helps
We analyze the current chain per component and process step: where costs arise, which steps are repetitive and plannable, and where in-house manufacturing expertise within the group can strengthen procurement. Based on this, we propose a production distribution in which knowledge-intensive steps remain close to Eersel and plannable production can be housed at Roosen India.

What this delivers for you
A cost price improvement resulting from the design of the supply chain, while the agreed quality and security of supply remain leading.

Roosen helps
We analyze the current chain per component and process step: where costs arise, which steps are repetitive and plannable, and where in-house manufacturing expertise within the group can strengthen procurement. Based on this, we propose a production distribution in which knowledge-intensive steps remain close to Eersel and plannable production can be housed at Roosen India.

What this delivers for you
A cost price improvement resulting from the design of the supply chain, while the agreed quality and security of supply remain leading.

Roosen helps
We analyze the current chain per component and process step: where costs arise, which steps are repetitive and plannable, and where in-house manufacturing expertise within the group can strengthen procurement. Based on this, we propose a production distribution in which knowledge-intensive steps remain close to Eersel and plannable production can be housed at Roosen India.

What this delivers for you
A cost price improvement resulting from the design of the supply chain, while the agreed quality and security of supply remain leading.

Series production without surprises

Every module demonstrably according to the same agreements

In mechatronic series production, it's all about repeatability. That's why we don't just record what needs to be built, but also how it is built, checked, and tested. This makes quality reproducible and scaling manageable.

  • Built according to defined specifications
    Our specialists assemble your product according to the agreed product and process information, with clear work methods and quality criteria.
  • Functionally tested before delivery
    Every module undergoes the agreed functional test. If you already have a validated test procedure, we incorporate it into the production process. Where necessary, we set up a suitable testing approach together.
  • Components available when production needs them
    Purchasing, stock, and material supply are aligned with your forecast and production planning. This keeps the assembly flow manageable.
  • Insight for targeted improvement
    By organizing assembly and testing as a single process, it becomes clear where deviations occur and where structural improvement is possible.

From supplier to production partner

One party organizing the synergy

When procurement, component production, assembly, testing, and logistics are handled by different parties, the management remains with you. This takes time and makes transfer and scaling vulnerable.

Roosen takes responsibility for the synergy. We check the product information, organize procurement, produce components within the group where appropriate, assemble and test the module, and handle packaging and delivery.

This means you are not choosing a separate assembly supplier, but a production partner who makes the whole manageable and looks ahead with you.

Production only

  • Receive components
  • Assemble module
  • Deliver product

Making production manageable

  • Make risks visible in advance
  • Make process and test criteria transferable
  • Prepare suppliers and capacity
  • Grow series production in a controlled manner

From product information to stable production

How we bring your product to series production in a controlled manner

Under one production approach

What does Roosen take on within your mechatronics production?

NPI and production preparation

We translate your product into a repeatable production process and define what is needed for assembly, inspection, testing, and scaling.

Mechatronic assembly

We build end products and sub-assemblies where mechanics, electronics, and pneumatics come together.

Functional testing

After assembly, we test according to the agreed functional requirements and procedures. This ensures every module is demonstrably checked before delivery.

Component production and procurement

Roosen can organize the entire component flow. In doing so, we combine our own manufacturing expertise with carefully selected or customer-prescribed suppliers.

Packaging and delivery

After release, we pack and deliver your product as agreed.

Cleanroom activities

When your product requires it, assembly, cleaning, or packaging under cleanroom conditions can be included in the total production approach.

Clear agreements from the start

Clarity on ownership, scope, and decision-making

A strong collaboration starts with clear responsibilities. You remain the owner of the product, the design, and the functional requirements. Together, we determine which parts of production preparation, supply chain management, and execution Roosen will take over.

You provide

  • Product design and functional requirements
  • Available specifications, drawings, and bills of materials (BOM)
  • Expected volumes and forecast
  • Existing product and process knowledge
  • Any prescribed suppliers and test procedures

Roosen handles

  • Verification and updating of product information
  • NPI and setup of the production process
  • Procurement and availability of components
  • Assembly, quality assurance, and functional testing
  • Packaging, delivery, and controlled scaling
At the start of the collaboration, we define the scope, communication lines, and decision points. This way, everyone knows where their responsibility begins and ends.

Why Roosen

A production partner who looks beyond the next delivery

One partner from product introduction to delivery

Product knowledge remains secured within a single approach. You don’t have to divide the chain across multiple parties yourself.

Management of manageable scaling

We set up the product, process, and capacity with the next growth phase in mind.

Broad manufacturing expertise within the group

Mechatronics is connected with machining, sheet metal work, welding, cleanroom activities, and international production capacity.

Built and tested as agreed

Quality is not just checked at the end but organized within the production process.

Personal guidance and clear communication

You work with dedicated contact persons and a clear communication structure that fits the size and complexity of your project.

 

Frequently Asked Questions

Yes. Within the group, Roosen has its own expertise in CNC machining, sheet metal work, and welding, among others. This allows component production, assembly, and testing to be organized within a single coordinated chain.

Yes. We start by bringing together and verifying product information and practical knowledge. We then validate the production approach via a prototype or pre-series before the series is released.

When product information, critical process steps, component availability, quality criteria, and functional tests have been sufficiently validated to build every subsequent module reproducibly.

You remain the owner of the product design and functional requirements. Roosen takes the agreed responsibility for production preparation, components, assembly, testing, packaging, and delivery.

Your communication and the final responsibility remain within the Dutch Roosen organization, regardless of where components are produced.

Yes. Cleanroom assembly, cleaning, or packaging can be set up as part of the total production approach, depending on the requirements of your product.

Present your production challenge to us

Bring your product to series production in a controlled manner

Are you facing a new product introduction, a production transfer, or growing volumes? Present your production requirements to us. In an initial meeting, we will look at where the greatest risks and opportunities lie and what production approach is needed for stable and scalable production.

CTA

What challenges are you facing?

Prefer to discuss your requirements directly? Call us at +31(0)497 517 171.